Water bottling line into 0.5-1.5 l bottles without syrup (automatic packer)

The composition of the equipment in the line:

Automatic machine for filling liquids LRM-3000

Module description

The machine is designed for packing carbonated drinks into bottles made of polyethylene terephthalate (PET containers). The dosage of the product is carried out according to the level by the overflow method.

The installation is made in the climatic version of UHL. Placement category 4 according to GOST 15150-69 and is designed for operation at temperatures from +5 °C to +40 °C

  • Filling of drinking and carbonated water in PET containers with a volume of 0.33 to 2.0 liters;
  • The capacity of the device is from 2000 to 3000 bottles per hour (depending on the number of filling heads in the device);
  • It is possible to install from 8 to 12 filling heads;
  • The device is a linear type of equipment, which ensures that there are no delays in the supply and removal of bottles;
  • The liquid is dispensed at the filling level;
  • The device is serviced by one operator;
  • The device is made of stainless steel;
  • The device has a manual and automatic mode.
Technical Specifications:
Volume of PET containers, l 0,33-2,0
Bottle diameters, mm 60-100
Nominal capacity (at 1 liter volume), bottles/hour 3000
Number of filling heads 12
Temperature of the spilled product, °C от +4 до +10°С
Operating pressure of carbon dioxide at the unit inlet, MPa 0,4
Feed pipe cross-section (DN), mm 40
Working pressure of compressed air, MPa 0,6-0,8
Air flow rate, l/min 250-300
Supply voltage, V 380
Power consumption, kW 0,3
Total weight, kg 140
Overall dimensions (DxHxV), mm 1850х890х2550
Loading/unloading Automatic

CA-3000 capping machine

Module description

The machine is designed for sealing PET bottles (0.25-2L) with a screw plastic stopper.

The installation is an integral part of a set of equipment for packaging soft drinks in bottles.

It is made in the climatic version of UHL. Placement category 4 according to GOST 15150-69 and is designed for operation at temperatures from +5 ° C to +40 ° C.

  • A wide range of types of corked bottles;
  • The possibility of capping various types of lids thanks to the easy-to-change head;
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  • Reliable and gentle sealing of containers thanks to the Camozzi pneumatic system;
  • The ability to adjust the twist force;
  • The ability to adjust the speed of the capper.
Technical Specifications:
Nominal capacity, bottles/hour 3000
Working pressure of compressed air, MPa 0,6 - 0,8
Air flow rate, l/min 50
Supply voltage, V 220
Power consumption, kW 0,2
Total weight not more than, kg 150
Overall dimensions (DxHxV), mm 850х750х2020
Permissible defect percentage, % 0,5

The elevator-orientator of the cap IS-3000

Module description

The elevator-orientator is designed for sampling the cap from the hopper, orientation and feeding it to the sample feeder.

The capacity of the hopper is up to 1500 pieces of plugs.

  • Easy installation, easily integrated into any filling lines;
  • Large volume of the hopper under the lid.
Technical Specifications:
Rated capacity, caps/hour 3000
Installed power, kW 0,25
Overall dimensions (DxHxV), mm 1250х600х2500
Weight not more than, kg 120

Labeling equipment ETP-3000

Module description

Labeling equipment ETP-3000 is designed for applying a ring, polypropylene label to a gas-filled or non-carbonated PET bottle of cylindrical shape.

  • Full automation of processes;
  • Accurate and fast application of the label;
  • Saving settings in the controller memory for a long time;
  • Possibility of smooth adjustment of equipment performance;
  • Performance at the level of modern requirements.
Technical Specifications:
Productivity, labels/hour 3000
Deviation from the parallelism of the label sticking not more than, mm ±2
Label size, mm:
- length
- width

160-360
35-120
Film roll diameter, mm max. 450
Bottle diameter, mm 50-120
Installed power, kW 3,5
Power consumption, kW 2,7
Parameters of the pneumatic network
- pressure, MPa
- flow rate, l/min

0,6-0,8
50
Adhesive consumption per 10000 labels, kg 0,5
Power, V 220/380±10% (3 phase)
Overall dimensions (DxHxV), mm 2000х1920х1480
Weight, kg 250

Conveyor unit TR-12500

Module description

The transportation conveyor for bottles is used as part of automated lines for moving bottles in the horizontal plane.

It is the main element connecting all the equipment installed in the filling line into a single chain: from blowing to thermal packaging of finished products.

  • smooth adjustment of the belt speed;
  • easy embeddability in the working line;
  • high reliability and build quality;
  • easy maintenance.
Technical Specifications:
Overall dimensions (DxHxV), mm 12500х110х900
Belt speed, m/min 4-8
Belt width, mm 82,5
Tape material Plastics
Base material of the conveyor unit Stainless metal
Power consumption, kW 0,37
Weight, kg 170
Voltage, V/Hz 380/50

Thermal packaging machine TM-1A (300 mm)

Module description

Thermal packaging machine TM-1A (automatic machine) is designed for automatic batch shrink-wrapping of food, cosmetic or other products in glass, metal, paper or plastic containers.

Full automation simplifies the work of the operator and does not require direct participation in the process of the heat shrink wrapping machine.

Technical Specifications:
Dimensions of the complete machine (LxWxH), mm 5160x2800x2260
Required capacity of the line, units/hour 600
Maximum dimensions of packaged products (DxHxV), mm ?
Machine weight, kg 680
Type of thermowell/thermowell control unit Separate
Power supply parameters, V/Hz 380/50
Heating temperature control range, °C 20-220
Chamber length, mm 1200
Dimensions of the chamber passage window (WxH), mm 600х400
Product delivery direction From left to right
Welding type Permanent

The cost of the line: Check with your manager

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The production time of the filling line is 40-50 working days.