Water bottling line into 0.5-1.5 l bottles with syrup (semi-automatic packer)

The composition of the equipment in the line:

Liquid bottling machine LRMS-3000

Module description

The machine is designed for filling water and drinks with syrup into bottles made of polyethylene terephthalate (PET containers). The dosage of the product is carried out according to the level by the overflow method.

The machine is equipped with syrup glasses that dose the blend (syrup) directly into the bottles after pouring carbonated water.

A distinctive feature of this filling machine is the presence of separate syrup supply channels, which allows you to pour both drinking water and sweet carbonated water on the device without additional flushing of the product supply channels.

  • Filling of drinking, carbonated water and drinks with syrup in PET containers with a volume of 0.33 to 2.0 liters;
  • The capacity of the device is from 2000 to 3000 bottles per hour (depending on the number of filling heads in the device);
  • It is possible to install from 8 to 12 filling heads
  • The device is a linear type of equipment, which ensures that there are no delays in the supply and removal of bottles;
  • The liquid is dispensed at the filling level;
  • Separate syrup supply channels;
  • The device has a manual and automatic mode.
Technical Specifications:
Volume of PET containers 0,33-2,0
Bottle diameters, mm 60-100
Rated capacity (with 1.0 l bottle volume), bottles/hour 3000
Number of filling heads 12
Temperature of the spilled product, °C от +4 до +10
Operating pressure of carbon dioxide at the unit inlet, MPa 0,4
Feed pipe cross-section (DN), mm 40
Working pressure of compressed air, MPa 0,6-0,8
Air flow rate, l/min 250-300
Supply voltage, V 380
Power consumption, kW 0,3
Total weight, kg 140
Overall dimensions (DxHxV), mm 1850х890х2550
Loading/unloading Automatic

CA-3000 capping machine

Module description

The machine is designed for sealing PET bottles (0.25-2L) with a screw plastic stopper.

The installation is an integral part of a set of equipment for packaging soft drinks in bottles.

It is made in the climatic version of UHL. Placement category 4 according to GOST 15150-69 and is designed for operation at temperatures from +5 ° C to +40 ° C.

  • A wide range of types of corked bottles;
  • The possibility of capping various types of lids thanks to the easy-to-change head;
  • <

  • Reliable and gentle sealing of containers thanks to the Camozzi pneumatic system;
  • The ability to adjust the twist force;
  • The ability to adjust the speed of the capper.
Technical Specifications:
Nominal capacity, bottles/hour 3000
Working pressure of compressed air, MPa 0,6-0,8
Air flow rate, l/min 50
Supply voltage, V 220
Power consumption, kW 0,2
Total weight not more than, kg 150
Overall dimensions (DxHxV), mm 850х750х2020
Permissible defect percentage, % 0,5

Elevator-orientator EO-3000

Module description

The elevator-orientator is designed for sampling the cap from the hopper, orientation and feeding it to the sample feeder.

The capacity of the hopper is up to 1500 pieces of plugs.

  • Easy installation, easily integrated into any filling lines;
  • Large volume of the hopper under the lid.
Technical Specifications:
Rated capacity, caps/hour 3000
Installed power, kW 0,25
Overall dimensions (DxHxV), mm 1250х600х2500
Weight not more than, kg 120

Labeling equipment ETP-3000

Module description

Labeling equipment ETP-3000 is designed for applying a ring, polypropylene label to a gas-filled or non-carbonated PET bottle of cylindrical shape.

  • Full automation of processes;
  • Accurate and fast application of the label;
  • Saving settings in the controller memory for a long time;
  • Possibility of smooth adjustment of equipment performance;
  • Performance at the level of modern requirements.
Technical Specifications:
Productivity, labels/hour 3000
Deviation from the parallelism of the label sticking not more than, mm ±2
Label size, mm:
- length
- width

160-360
35-120
Film roll diameter, mm max. 450
Bottle diameter, mm 50-120
Installed power, kW 3,5
Power consumption, kW 2,7
Parameters of the pneumatic network
- pressure, MPa
- flow rate, l/min

0,6-0,8
50
Adhesive consumption per 10000 labels, kg 0,5
Power, V 220/380±10% (3 phase)
Overall dimensions (DxHxV), mm 2000х1920х1480
Weight, kg 250

Conveyor unit TR-12500

Module description

Transportation conveyors for bottles are used as part of automated lines for moving bottles in the horizontal plane.

It is a necessary element connecting blowing, filling, capping, labeling and thermal packaging equipment into a single chain.

  • smooth adjustment of the belt speed;
  • easy embeddability in the working line;
  • high reliability and build quality;
  • easy maintenance.
Technical Specifications:
Overall dimensions (DxHxV), mm 12500х110х900
Belt speed, m/min 4-8
Belt width, mm 82,5
Tape material Plastics
Base material of the conveyor unit Stainless metal
Power consumption, kW 0,37
Weight, kg 170
Voltage, V/Hz 380/50

Storage table STN-1P

Module description

Storage table with electric drive. Designed to work in combination with conveyors for grouping containers before further packaging in a shipping film or labeling.

The ST-1P table is equipped with an NMRV gear motor-040-100-9-0.09- 63B6 and a control unit with a frequency controller for the rotation speed of the table.

The table is designed for use in the following conditions:

  • Ambient temperature from +18 °C to +30 °C;
  • Relative humidity not more than 80% at a temperature of +25 ° C and lower temperatures without condensation of moisture;
  • Atmospheric pressure – from 86 to 106.7 Kpa;
  • The environment is explosion—proof, does not contain salt mists, conductive dust, aggressive gases and vapors that destroy metals and insulation;
  • The recommended speed of the conveyor is 7 m/min;
  • The presence of grounding.
Technical Specifications:
Product weight, kg 100
Maximum power consumption, kW 0,09
Supply voltage, V/Hz 380 / 50
Table diameter, mm 1060
Table height, mm 950±50
Maximum dimensions (DxHxV), mm 1250х1250х1100
Tabletop rotation speed, m/min 0-8

Thermal packaging machine TM-1P

Module description

Thermal packaging machine TM-1P (semi-automatic) is designed for packaging of food, cosmetic or other products in glass, metal, paper or plastic containers.

The machine is equipped with an automatic knife for sealing the film and a pneumatic pusher, which allows to perform one working cycle independently, but requires interference for repeating or performing another cycle.

Technical Specifications:
Dimensions of the complete machine (LxWxH), mm 3300х1070х2000
Required capacity of the line, units/hour 420
Maximum dimensions of packaged products (DxHxV), mm 300х450х360
Machine weight, kg 300
Type of thermowell/thermowell control unit Separate
Power supply parameters, V/Hz 380/50
Heating temperature control range, °C 20-200
Chamber length, mm 1200
Dimensions of the chamber passage window (WxH), mm 600х400
Welding type Permanent

The cost of the line: Check with your manager

Leave a request

Production time 40-50 working days